DIN 18560
DIN 18560 | |
---|---|
Area | Construction |
title | Screed |
Brief description: | Screeds in construction |
Latest edition | 2003-2015 |
ISO |
The DIN standard DIN 18560 "Screeds in construction" describes the types, execution and requirements for screed . It was last revised in September 2009 (affects parts 1 and 2) and, together with DIN EN 13813, replaces the version from May 1992.
Part 1: General requirements, testing and execution
Part 1 sets requirements for thickness, dry bulk density, fire behavior, thermal insulation, sound insulation and outdoor screeds. The testing of screeds is also described. Here, between the incoming inspection (checking the conformity of the product information with the order), the hardening test (information on usability at a certain point in time, testing only in exceptional cases) and the confirmation test (taking samples if there are doubts about the quality of the installed screed, testing only in Special case). In addition, the execution of the most common types of screed ( calcium sulphate screed , mastic asphalt screed , magnesia screed, synthetic resin screed, cement screed) is regulated by standards.
Part 2: Screeds and heated screeds on insulating layers (floating screeds)
Heated screeds are divided into three design variants:
- Systems with pipes within the screed
- Systems with pipes below the screed
- Systems with pipes in the leveling screed, on which the screed is applied with a two-layer separating layer
The maximum heating temperatures for heated screeds are also regulated:
Screed type | Hot water underfloor heating | Electric underfloor heating |
---|---|---|
Mastic asphalt screed | 45 ° C | 55 ° C |
Calcium sulphate screed | 55 ° C | 65 ° C |
Cement screed | 55 ° C | 65 ° C |
The minimum nominal thickness * is also regulated depending on the hardness class (EN 13813) (for vertical payloads ≤ 2 kN / m²):
Screed type | Flexural strength or hardness class |
Minimum nominal thickness in mm |
---|---|---|
Calcium sulphate floor screed | F4 F5 F7 |
35 35 35 |
Calcium sulphate screed | F4 F5 F7 |
45 40 35 |
Mastic asphalt screed | IC10 | 25th |
Synthetic resin screed | F7 F10 |
35 30 |
Magnesia screed | F4 F5 F7 |
45 40 35 |
Cement screed | F4 F5 |
45 40 |
(* For higher useful and surface loads, correspondingly higher minimum nominal thicknesses apply)
Statements are made about the minimum nominal thickness of heated screeds (here: for systems with pipes within the screed).
- Calcium sulphate and cement screed:
- Minimum nominal thickness = minimum nominal thickness depending on the payload + heating pipe diameter
- The minimum pipe overlap is 45 mm for flexural strength class F4. For higher flexural strength classes, a minimum coverage of 30 mm is permissible.
- Mastic asphalt screed:
- Payload ≦ 2 kN / m²: minimum nominal thickness = 35 mm
- Payload ≧ 2 kN / m² and ≦ 5 kN / m²: minimum nominal thickness = 40 mm
- The minimum pipe overlap is 15 mm. Only mastic asphalt screeds of hardness class IC10 are permitted
Furthermore, the nature of the insulation layer and the subsurface, the installation and testing of component thicknesses that deviate from the standard are regulated.
Part 3: bonded screeds
With composite screed constructions, the screed forms a force-fit connection with the sub-floor. In order to ensure a sufficient bond between the screed and the substrate, it should be noted that not all types of screed should be installed on all substrates.
Suitability of various substrates for bonded screeds:
Underground | concrete | Calcium sulphate screed | Magnesia screed | Cement screed | Mastic asphalt screed | Wood | steel |
---|---|---|---|---|---|---|---|
Screed type | |||||||
Calcium sulphate screed | + | + | O | + | O | O | O |
Mastic asphalt screed | O | - | - | O | + | O | O |
Synthetic resin screed | + | O | O | + | O | O | O |
Magnesia screed | + | O | + | + | O | + | O |
Cement screed | + | O | - | + | O | O | O |
(Explanation of symbols: + suitable; o suitable with special measures; - not suitable)
According to DIN 18560-3, the nominal thickness of composite screeds should not exceed 50 mm for calcium sulphate, synthetic resin, magnesia and cement screeds and 40 mm for mastic asphalt screeds.
In order to ensure a positive connection, the surface must be free of all types of contamination (oil, fuel, mortar residues, etc.). DIN 18560-3 also regulates the testing of bonded screeds, which should be carried out in exceptional cases (doubts about the quality of the screed).
Part 4: Screeds on a separation layer
Screeds on a separating layer are not positively connected to the load-bearing substrate.
The minimum nominal thickness of screeds on a separating layer should not fall below the following values:
Screed type | Minimum nominal thickness in mm |
---|---|
Calcium sulphate screed | 30th |
Mastic asphalt screed | 25th |
Synthetic resin screed | 15th |
Magnesia screed | 30th |
Cement screed | 45 |
The load-bearing substrate must meet the static requirements and have a flat (flatness tolerances according to DIN 18202), burr-free surface.
Furthermore, the testing of screeds on the separating layer, which should be carried out in exceptional cases (doubts about the quality of the screed), is regulated by norms.
Part 7: Heavy-duty screeds (industrial screeds)
Part 7 applies to directly used (i.e. no other flooring) calcium sulfate, mastic asphalt, magnesia and cement-bound hard aggregate screeds.
Three mechanical stress groups are defined. :
Stress group |
Type of tires on the truck | Examples: work processes, pedestrian traffic |
---|---|---|
I (difficult) |
Steel, polyamide | Processing, grinding and rolling of metal parts, depositing goods with metal forks, pedestrian traffic with more than 1000 people / day |
II (medium) |
Urethane , vulkollan , rubber | Sanding and rumbling of wood, paper rolls and plastic parts. Pedestrian traffic of 100 to 1000 people / day |
III (easy) |
tire | Assembly on tables, pedestrian traffic up to 100 people / day |
Highly stressed mastic asphalt screeds are to be executed as screeds on a separating layer, from a nominal thickness of 40 mm as a multi-layer construction.
The following minimum nominal thicknesses are specified for such screeds, depending on the largest grain size of the aggregate:
Stress class | Minimum nominal thickness in mm | Largest grain of the aggregate in mm |
---|---|---|
I (difficult) |
35 30 |
11 8 |
II (medium) |
30 25 |
8 5 |
III (easy) |
30 25 |
8 5 |
Highly stressed synthetic resin and magnesia screeds are generally to be executed as bonded screeds.
Furthermore, the test is described in special cases as described in parts 3 and 4.