EMD 645

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The EMD 645 is a family of diesel engines built by General Motors Electro-Motive Division for locomotive, marine and stationary engine use. Chronologically the 645 series falls between the earlier 567 series and the later 710 series, but it is still supported by EMD.

History

The 645 series engine introduced in 1965 was a developement of the earlier 567 engine. It had a larger bore, 9116 inches instead of 8½ inches but maintained the same stroke. Engine speed was also increased, from 800/835 to 900 rpm. It was first used in EMD's "40 series" (GP40, SD40) in 3000 hp 16 cylinder form, and in 20 cylinder, 3600 hp form in the SD45. The last locomotives the 645 was installed in were the "50 series" (GP50 and SD50) in 1985.

Specification

All 645 engines are 2-stroke 45° V-engines. Each cylinder is of 645 in³ (10.57 l) displacement, hence the name; with a bore of 9116 inches (230.2-mm), a stroke of 10 inches (254-mm) and a compression ratio of 14.5:1. The engines are fitted with either a single or twin Roots blower, or a mechanically assisted Turbocharger depending on required power output

  • Rotation (facing rear of engine): Counterclockwise
  • Firing order
    • 8-cylinder: 1, 5, 3, 7, 4, 8, 2, 6
    • 12-cylinder: 1, 12, 7, 4, 3, 10, 9, 5, 2, 11, 8, 6
    • 16-cylinder: 1, 8, 9, 16, 3, 6, 11, 14, 4, 5, 12, 13, 2, 7, 10, 15
    • 20-cylinder: 1, 19, 8, 11, 5, 18, 7, 15, 2, 17, 10, 12, 3, 20, 6, 13, 4, 16, 9, 14
  • Exhaust valves: 4 per cylinder
  • Main bearings
    • 8-cylinder: 5
    • 12-cylinder: 7
    • 16-cylinder: 10
    • 20-cylinder: 12
  • Fuel injection: Unit injector with needle valve
  • Engine starting
    • AC traction generator: Dual electric starting motors
    • DC traction generator: Generator field
  • Weight (E3B turbocharged models)
    • 8-cylinder: 22050 lb (10.0 tonne)
    • 12-cylinder: 28306 lb (12.8 tonne)
    • 16-cylinder: 36425 lb (16.5 tonne)
    • 20-cylinder: 43091 lb (19.5 tonne)

Versions

ID Number of cylinders Induction Max rpm Power (hp) Power (MW) Introduced Locomotive(s)
6-645E 6 900 750 0.6 1967 G6B
8-645C 8 1100 0.8 EMD G18AR, NZR DBR class
8-645E 8 turbocharged 900 1500 1.1 1982 GP15T, MP15T
16-645E 16 Roots blower 900 2000 1.5 1966 GP38, GP38-2, SD38, SD38-2
8-645E3 8 turbocharged 900 1650 1.2
12-645C 12 1650 1.2 EMD G22AR, NZR DC class
12-645E3 12 turbocharged 900 2300 1.7 1968 GP39, GP39-2, SD39
16-645E3 16 turbocharged 900 3000 2.2 1965 GP40, GP40-2, SD40, SD40A, SD40-2, SD40T-2, SDP40F,ATSF SD26
20-645E3 20 turbocharged 900 3600 2.7 1965 SD45, SD45-2, F45, FP45
16-645E3A 16 turbocharged 950 3300 2.5 1969 DDA40X (dual engine)
20-645E3A 20 turbocharged 950 4200 3.1 1970 SD45X
8-645E3B 8 turbocharged 904 1514-1666 1.1-1.2
12-645E3B 12 turbocharged 904 2380-2570 1.8-1.9 JT22CW
16-645E3B 16 turbocharged 904 3195-3390 2.4-2.5 F40C
20-645E3B 20 turbocharged 904 3765-3960 2.8-3.0
16-645E3C 16 turbocharged 904 3300 2.5 British Rail Class 59
16-645F 16 turbocharged 3500 2.6 1977 GP40X, GP50, SD40X, SD50
12-645F3B 12 954 2800 2.1 GP49

See also

References