Control technology

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The control technology combines the data streams of the subordinate levels, the field or individual cells, such as signals from measurement , control and regulation technology , in order to control and monitor the entire manufacturing process .

The control technology finds its place in the control room of a company in the form of a control system .

In the automation pyramid , the control system belongs to the control level. The term control technology is broader and also includes the control and operations management level, and in some cases also the field level.

Control technology in different areas of application

Control system stand for two flame tube smoke tube boilers .

The term control technology is used in different application areas. The term control technology is mostly seen as a collective term for the following three areas:

  • Field level
  • Control level
  • Management level

In addition, the terms include application-specific aspects.

term scope of application
Process control technology process technology
Network control technology Supply networks for electricity / gas / water / district heating
Operations control technology Rail transport
Building control technology Building automation
Production control technology manufacturing engineering

Norms

Control technology terms

Logo of the German Institute for Standardization DIN IEC 60050-351
Area Control technology
title International Electrotechnical Dictionary - Part 351: Control technology
Brief description: Basic concepts of control technology
Latest edition 2014-09
ISO -
Logo of the German Institute for Standardization DIN V 19222
Area Control technology
title Control technology terms
Brief description: Basic concepts of control technology
Latest edition 2001-09 (withdrawn)
ISO -

The standard IEC 60050 -351 International Electrotechnical Dictionary - Part 351: Control technology defines the basic terms of control technology, including process and management. In Germany, it replaces DIN V 19222 : 2001-09 as the DIN standard DIN IEC 60050-351 .

" Introduce
appropriate measures to or in a process to achieve specified goals"

- DIN IEC 60050-351: 2009-06, 351-21-29

IEC 60050 describes the control level as "the entirety of all control facilities of the same rank in a control hierarchy" and defines some levels and mentions others in examples. Together, the level structure results as shown in the UML class diagram. Individual levels can be omitted in the applications.

Class diagram for the relationship between the management levels.

Typical application examples for control technology include:

  • Production control technology
  • Process control technology
    • Flow processes
    • Batch processes
  • Production control technology
    • General cargo processes
    • General cargo processes workshop production
  • Power plant control technology
  • Network control technology
  • Building control technology
  • Traffic control technology
  • Communication control technology

Relevant standards

Numerous standards are important for control technology. Here are some examples:

standard title
ATV-DVWK-M 253 Automation and control technology on wastewater systems
CLC / TR 61158 Digital data communication in control technology - fieldbus for industrial control systems
DIN 19223 (withdrawn) Control technology - Rules for the naming of measuring devices - 6.2009 replaced by DIN EN 62419
DIN 19226 (withdrawn) Control technology; Control engineering and control engineering - 6.2009 replaced by DIN IEC 60050-351
DIN 19227-1 (withdrawn) Control technology; Graphic symbols and letters for process control technology - 1.2010 replaced by DIN EN 62424
DIN 43735 Control technology - electrical temperature sensors for resistance thermometers and thermocouples
DIN 43772 Control technology - metal protective tubes and neck tubes for machine glass thermometers, dial thermometers, thermocouples and resistance thermometers - dimensions, materials, testing
DIN 44030 Control technology; Light barriers and light switches
DIN V 19222 (withdrawn) Control technology - terms - 6.2009 replaced by DIN IEC 60050-351
DIN V 19233 (withdrawn) Control technology - process automation - automation with process computer systems, terms - 6.2009 replaced by DIN IEC 60050-351
DIN V 19247 (withdrawn) Control technology - equipment for the use of oxygen in process technology
DIN V 19249 Control technology - Safety of non-electrically operated devices, facilities and systems and non-electrical device parts of electrically operated devices - General requirements
DIN VDE 0119 State of the railway vehicles - control technology
EN 45510 Guide to the procurement of equipment for power plants
EN 61069 Control technology for industrial processes - determination of system properties for the purpose of assessing the suitability of a system
IEC 61158
IEC 61784
Digital data communication in control technology - fieldbus for industrial control systems
EN 62424 Representation of tasks in process control technology - flow diagrams and data exchange between IT tools for flow diagram creation and CAE systems
IEC 60050-351 International Electrotechnical Dictionary - Part 351: Control technology
IEC 60671
IEC 60880
IEC 61513
IEC 62138
Nuclear power plants - control technology for systems with safety-related importance
IEC 62264 (EN 62264) Integration of corporate IT and control systems
IEC 62443 IT security for industrial control systems

history

As early as the 1950s, the first control systems were implemented using relay technology and analog technology and used for regulation, simple control technology and remote control. Some of these were operated on control panels .

In the 1960s, connection-programmed electronic controls increasingly replaced relay technology and process computers, especially from the company DEC from the PDP series, were used for process control tasks. At that time, mosaic control rooms were used for larger, hard-wired illuminated circuit diagrams for manual operation, which can be more easily adapted for system modifications.

With the advent of programmable logic controllers (PLC) in the 1970s, simple control tasks were shifted from the process computer to these. In the 1980s and 1990s, PLCs increasingly replaced the process computer on the control level.

In the 1980s, UNIX solutions, primarily based on System V , also replaced special process computer solutions in the higher levels.

The standardization of the Ethernet (e.g. OSI model ) helped it achieve a breakthrough in control technology. From the mid-1980s, Ethernet is increasingly used to network PLCs and host computers.

Personal computers were originally not intended for use in control technology, but penetrated control technology as an industrial PC version at the end of the 1980s and in the 1990s. This trend intensified with the introduction of Microsoft Windows NT and continues to this day, but has not been able to supplant the PLC, although it was predicted by some experts. During the same period, fieldbuses were developed which led to a considerable reduction in the cost of field wiring and which therefore quickly became established.

In the 1990s, began networking of control islands with each other and with other EDP systems . That is why open standards for data exchange, such as B. OPC , gained great importance. For the networking of the control systems , also with other EDP systems, TCP / IP has largely established itself as communication.

These trends continued after 2000 and increased the requirement for interoperability and platform independence, which has led to further standardization efforts (e.g. PROFINET , Ethernet for networking at the field level) and service-oriented approaches in control technology.

See also

Web links

Wiktionary: Control technology  - explanations of meanings, word origins, synonyms, translations

Individual evidence

  1. Olof Leps: The construction of operating and control systems . In: Hybrid test environments for critical infrastructures . Springer Vieweg, Wiesbaden, 2018, ISBN 978-3-658-22613-8 , pp. 25–39 , doi : 10.1007 / 978-3-658-22614-5_3 ( springer.com [accessed December 30, 2018]).