SIEMAG TECBERG group
| SIEMAG TECBERG Group GmbH
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|---|---|
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| legal form | GmbH |
| founding | 2007 |
| Seat |
Haiger , Germany
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| management | Jürgen Peschke Executive Committee:
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| Number of employees | 380 (12/2019) |
| sales | € 110 million (2019) |
| Branch | Plant construction |
| Website | www.siemag-tecberg-group.com. |
| As of July 27, 2020 | |
The SIEMAG TECBERG Group GmbH is an internationally active German machine and plant manufacturer based in Haiger ( Hesse ) and, as a holding company, is the parent company of SIEMAG TECBERG GmbH. The company is a system provider in conveyor technology, mechanical engineering and plant construction in the field of shaft and heavy load conveyor technology as well as mine and tunnel cooling, and is a specialist in shaft conveyor technology for the storage of contaminated residues. The majority of the group belongs to PESCHKE Holding GmbH, which is owned by Jürgen Peschke's family.
history
SIEMAG-Weiss, today SMS group
The technical roots of SIEMAG TECBERG go back to the year 1871, to a forge in Siegerland, which, among other things, manufactured equipment for Siegerland ore mining, from which Siegener Maschinenbau AG - SIEMAG developed over time. In 1955, mining technology was separated from rolling mill technology as part of the creation of divisions and relocated from Hilchenbach-Dahlbruch to Netphen in the Siegerland neighborhood.
The foundation stone for the conveyor technology division, initially for customers from the European coal and potash industry, was laid. Since the mid-1990s, acquisitions have been made to strengthen the shaft conveyor technology, including from competitors MAN GHH / D, DEMAG / D and NORDBERG / USA.
In 2000, subsidiaries were founded in the USA (Milwaukee) and in South Africa (Johannesburg) as further measures to internationalize the business. In 2003 the takeover of Blanes & Engineers in South Africa (Johannesburg) took place.
SIEMAG TECBERG
After a management buy-out in 2007 under the direction of Jürgen Peschke, the SIEMAG "Conveyor Technology Mining" division was spun off in 2007 as part of an individual legal succession by today's main shareholder Jürgen Peschke into the SIEMAG TECBERG GmbH he founded. A subsidiary was founded in Beijing (China) and the company pushed growth strategies with new competencies in automation and drive technology.
In 2009 the company relocated its headquarters to the Kalteiche technology park in Haiger (Hesse) with a new building for engineering and administration as well as an assembly plant (construction phase I ).
In 2010 further subsidiaries were founded in Katowice (Poland) and Sydney (Australia). In 2011, the company WINDER CONTROLS, which specializes in the electrics and automation of hoisting machines, was taken over in Johannesburg (South Africa. This year also saw the opening of the Cold Oak test and training center at the Haiger site. The construction of the training center was combined with the construction of a historic winding tower , in whose "shaft hall" the training center with a hoisting machine simulator was integrated.
In 2012, the subsidiary TIANJIN SIEMAG TECBERG was founded in China in connection with the construction of an administration building and an assembly plant according to the scheme in Haiger, which were inaugurated and occupied in the same year.
To support the Anglo-Saxon markets in North America and Australia, WINDER CONTROLS EUROPE was founded in Rugby (England) in 2014 - a traditional British location for automation and drive technology. In 2015, the subsidiary OOO SIEMAG TECBERG was founded in Moscow to effectively support the markets in the CIS.
TECBERG herco was founded in Haiger in 2017 especially for the ventilation and cooling of underground mines division. In Australia, the company TECOM (Newcastle) was taken over as a product supplier for shaft signaling systems and data transmission systems and WINDER CONTROLS AUSTRALIA is moving into new premises in Sydney Glendenning.
In 2018, the Swiss trading partner METEC Systems AG was taken over and the shaft conveyor technology division for the storage of contaminated residues in special mines was relocated to SIEMAG TECBERG special purpose company Evianos GmbH.
With the establishment of TECBERG HESE GmbH with a branch in Gelsenkirchen, SIEMAG TECBERG expanded its product portfolio in 2019 to include technologies for the horizontal conveyance of bulk goods, including handling technology for raw materials. This year also marks the registration of the TECBERG digital brand, under which the company bundles its services and IT products in the field of asset monitoring and management under the keyword Smart Mining.
In spring 2020, construction phase II was completed at the Haiger location with two new product assemblies and a logistics center, both of which are equipped with a heavy-duty test field, appropriate energy supply and crane equipment for the shipment of loads up to 200 t unit weight. The test fields serve the purpose of system integration and commissioning as well as the workshop test after the functional assembly of mechanics, hydraulics as well as automation and drive technology for e.g. hoisting machines. In addition, SIEMAG TECBERG offers “Shared Technical Services” for third OEM partners for the test fields as part of service options.
In March 2020, SIEMAG TECBERG became a solution partner of SIEMENS in the area of Automation - Large Drives.
In May 2020, the structure of the SIEMAG TECBERG group was expanded with the establishment of the trading company TECBERG ROSENSTEIN GmbH, which is managed by Jürgen Peschke and Wadim Rosenstein as managing partners. The business purpose of TECBERG ROSENSTEIN GmbH is, among other things, the provision of services in the field of logistics, customs clearance and certification as part of the activities of the SIEMAG TECBERG group in the markets of the CIS countries .
Locations
SIEMAG TECBERG GmbH has the group headquarters on the Kalteiche in Haiger in central Hesse, directly connected to the BAB 45. The electrics and automation division is located in a branch in Berlin in the Adlershof science center, near the new BER airport in the federal capital.
- Germany: In Germany, around 140 people are employed by the subsidiaries of the SIEMAG TECBERG group at the locations in Haiger, Berlin, Düsseldorf and Gelsenkirchen.
- Europe: In Europe, 30 people are employed at the locations in Rugby and Scarborough (England), Zurich and Hünenberg (Switzerland), Katowice (Poland) and Moscow, Norilsk and Beresniki (Russia).
- Asia: 50 people are employed at the Tianjin (CN) site.
- Australia: 30 people are employed at the Glendenning and Newcastle Mayfield East / Sydney locations.
- Africa: In Africa, 110 people are employed at the sites in Bedfordview and Wadeville / Johannesburg (ZA).
- North America: In North America, 20 people are employed at the locations in Milwaukee and Denver (USA) and in Burlington (Canada).
Market segments
- Potash and salts: Used as fertilizers for the production of agricultural raw materials with the driver of population growth and mineral salts with applications in electrolysis , the food industry and as de-icing salts
- Energy resources: Used as a primary energy source for generating electricity and, as a result, for disposal in underground landfills
- Industrial metal ores : With iron ore as the basic raw material for steel production with the driver of general economic growth, copper ore for applications in construction and the electrical industry with the drivers of electromobility and digitization, and nickel ore for the production of stainless steel types, among other things
- Precious metal ores and minerals: For example gold and platinum ore with the drivers of consumer and luxury goods as well as medical technology
- Construction projects infrastructure: Working groups “Construction Projects Infrastructure” for the application “lifting and lowering heavy loads” with the main driver of mobility, e. B. Large tunnel construction, ship lift etc.
Areas of application
The SIEMAG TECBERG group implements knowledge-based services for the delivery of individual machines and systems for a total of six industrial applications:
Shaft conveyor technology for mines for raw material extraction
- The need for mineral resources is satisfied by developing ever deeper raw material mines. This requires efficient shaft and inclined conveyor systems with challenging technical dimensions. SIEMAG TECBERG offers technical solutions for the transport of raw materials in production shafts and for the transport of personnel and equipment in service shafts.
Technologies for the horizontal conveyance of bulk goods including handling technology for raw materials (TECBERG HESE GmbH)
- In the area of horizontal conveyor technology for mines and opencast mines, the power plant and steel and ironworks industry, as well as for the stone and earth industry, TECBERG HESE offers technologies for the conveyance of all kinds of bulk materials.
Shaft conveyor technology for the storage of contaminated residues
- When radioactive waste is emplaced in former mines and suitable caverns , safety is of particular importance. In addition, storage cases with contaminated waste require the system technology to be designed according to the relevant nuclear regulations (e.g. KTA guidelines). SIEMAG TECBERG has developed a technology and suitable products for this.
Plant technology for conveying and transporting heavy loads
- In the construction of galleries or large tunnels with corresponding rock cover, intermediate attacks via one or more shafts can shorten the project duration of the advance and expansion. The shaft hoisting systems of the SIEMAG TECBERG group take over the conveyance of the excavated material as well as the supply of the underground construction site with material and personnel.
Ventilation and cooling of underground mines
- The penetration into greater depths and the increasing waste heat, resulting from the progressive mechanization of high-performance mines, place higher demands on the underground weather systems. TECBERG herco supports mine operators with system solutions for ventilation and cooling based on their own products, such as the PES pressure exchanger and high-pressure / low-pressure heat exchangers and line coolers, as well as large fans from partner companies.
Technologies for the efficient use of energies in conveyor technology, ventilation and cooling
- State of the art are safe, environmentally friendly and cost-efficient energy supply solutions for the drive train and the associated system integration of automation and drive technology. It includes the delivery of transformers, energy feeds, low and medium voltage systems.
Services
Engineering and project management
The adaptation of product and system solutions for specific customer projects is the core task of knowledge-based services. In addition to the layout design, the organization is divided into the mechanical and hydraulic conveyor technology with six OEM product groups as well as the resources for the necessary static verifications. Furthermore, the company's own engineering has know-how in the field of automation and drive technology with six product groups from energy supply to system monitoring.
The engineering takes place according to the respective country-specific mining standards. Across the twelve product groups, an overall risk assessment of the system is carried out for the overall design. In addition to the specific mining standards, SIEMAG TECBERG has been supporting the integration of functional safety ( safety integration level - SIL) in accordance with international safety standards for machine and plant construction since 2010 , so that the intended function can be maintained in the event of a fault and the plant assumes a safe state.
In addition to the technical disciplines, the services of the SIEMAG TECBERG group also include project management.
production
The project-related production and delivery of machines and systems is ensured through cooperation with a network of suppliers and partners. In line with the presence of the SIEMAG TECBERG group, most of the partners have locations in the respective local procurement market.
The procurement (production) of the individual parts and assemblies for SIEMAG TECBERG's own OEM products is carried out by manufacturing companies that specialize in mechanical production. The application of the product-specific manufacturing know-how of SIEMAG TECBERG is specified by order specifications with breakpoints for each manufacturing function. .
TECBERG park
With the expansion of the TECBERG park location with product assembly on test stands and a logistics center, facilities and resources for product assembly with simultaneous system integration of mechanics, hydraulics, electrics and automation are made available for SIEMAG TECBERG - as well as for partners with similar requirement profiles.
The product assemblies are each provided with a heavy-duty test field, a corresponding energy supply and crane system equipment for handling and shipping loads up to 200 t unit weight. The test fields serve the purpose of system integration and commissioning as well as the factory test after the functional assembly of mechanics, hydraulics as well as automation and drive technology for e.g. hoisting machines.
Technical service
This service is provided by technical staff for the functions of factory and construction site assembly, commissioning and service for a shaft hoisting system from SIEMAG TECBERG.
The company operates the "Cold Oak" training center at the Haiger location, where customer personnel are trained in system control and monitoring in an operating simulator during the delivery time for a new project. This installation is also used for predictive maintenance through digital services.
In order to ensure the maintenance of all machines, regular maintenance and inspections have been used so far. In the age of mining 4.0, these precautions are supplemented and significantly expanded by predictive maintenance. Instead of only being able to react to a failure or malfunction in retrospect, predictive maintenance enables companies to identify possible defects before they actually occur. For this purpose, production systems are equipped with appropriate sensors.
Outstanding projects (by market segment)
Potash and salts (conveyors)
- Acron-Talitzkij Mining and Processing Combine (Russia)
- 2 x double drum hoisting machine , 413 m depth
- Single drum basket auxiliary drive system
- 4-rope above-ground Koepe hoisting machine, 362.5 m depth
- Ski loading systems, devices for laying / changing ropes
Precious metal ores (conveyors)
- Goldfields South Deep Vent Shaft (South Africa)
- Twin drum Blair carrier
- 3000 m depth
- 13,000 kW drive power
Industrial metal ores (conveyors)
- Norilsk Nickel SKS 1 (Russia)
- Twin drum Blair carrier
- 2050 m depth
- 8,600 kW drive power
Energy resources (hoisting machines)
- Norilsk Nickel Skalisty WS 10 (Russia)
- Twin drum Blair carrier
- 2150 m depth
- 2,900 kW drive power
- Mosaic K3 (Canada)
- 1-rope drum Blair hoisting machine, 1100 m depth, 5,500 kW drive power
- 6-rope Koepe, 1100 m depth, 2 x 5,500 kW drive power
- Hongqinghe Main Shaft (China)
- 2 6-rope Koepe hoists integrated
- 770 m depth
- 9,000 kW drive power
- Hongqinghe Service Shaft 1 (China)
- 6-rope Koepe hoist
- 695 m depth
- 3,800 kW drive power
- Hongqinghe Service Shaft 2 (China)
- 4-rope Koepe hoist
- 695 m depth
- 355 kW drive power
- Shilawusu main and service shaft (China)
- 2 6-rope Koepe / 1 6-rope Koepe hoisting machine
- 742 m depth / 688 m depth
- 6,500 kW drive power / 4,000 kW drive power
- Yingpanhao main and service shaft (China)
- 2 6-rope Koepe / 1 6-rope Koepe hoisting machine
- 831 m depth / 754 m depth
- 6,500 kW drive power / 4,000 kW drive power
Energy resources (underground cooling)
- Anglogold Ashanti, MOAB Khotsong Mine (South Africa)
- 4 high-performance cooling systems PES ® (Pressure Exchange System) with a total of 60 MW cooling capacity for a mine depth of up to 3,200 m
- Pniowek (Poland)
- 1 PES ® high-performance cooling system with 10 MW cooling capacity for a delivery depth of 880 m
- Rudna 9 (Poland)
- 1 PES ® high-performance cooling system with 17 MW cooling capacity for a conveying depth of 900 m
- Rudna 11 (Poland)
- 1 PES ® high-performance cooling system with 19 MW cooling capacity for a delivery depth of 1,100 m
- Huainan / Dingji (China)
- 1 PES ® high-performance cooling system with 20 MW cooling capacity for a conveying depth of 826 m
- Huainan / Guqiao (China)
- 1 PES ® high-performance cooling system with 21 MW cooling capacity for a conveying depth of 780 m
- Huinan / Zhuji (China)
- 1 PES ® high-performance cooling system with 21 MW cooling capacity for a conveying depth of 906 m
Infrastructure (waterways)
- New Niederfinow ship lift : Applied engineering for the machine technology of the trough drive and associated safety and holding devices, as well as for the trough guides and the counterweight system. Based on the client's concept, the SIEMAG TECBERG Group has further completed the hydraulically operated trough holding devices in the upper and lower berthing positions as well as the horizontal trough guide devices in the longitudinal and transverse directions of the structure.
Infrastructure (tunnel construction)
- Gotthard Base Tunnel I (construction): The client AlpTransit Gotthard AG , a project company of the Swiss Federal Railways, commissioned SIEMAG TECBRG in 1997 with the delivery, installation and commissioning of the shaft hoisting systems for the Sedrun intermediate attack .
- Gotthard Base Tunnel II (operation): In addition to Gotthard I, SIEMAG TECBERG also received the separate lot for the complete operation of the shaft hoisting system with its own staff over a period of more than ten years after this work was completed.
- Gotthard Base Tunnel III: Delivery of systems for access and shaft inspection.
Memberships / partnerships
- SIEMAG TECBERG is a member of the VDMA and is represented in committees
- Membership AHK Moscow
- SIEMAG TECBERG is a Siemens Solution Partner
Web links
- Own web presence
- SIEMAG TECBERG GmbH website
- Website of TECOM Australia Pty. Ltd. (English speaking)
- Website of Winder Controls Pty. Ltd. (South Africa) (English speaking)
Individual evidence
- ↑ Outsourcing of mining technology. Siegener Zeitung, August 22, 2007, accessed on July 29, 2020 .
- ↑ Outsourcing of Siemag mining technology. Westfalenpost, August 22, 2007, accessed on July 29, 2020 .
- ↑ www.winder.co.za
- ↑ www.tecomaus.com.au/
- ↑ www.tecberg-digital.de