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List of Volkswagen Group petrol engines

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This is an old revision of this page, as edited by Marc Lacoste (talk | contribs) at 17:35, 22 January 2006 (→‎220 hp 3.0 V6: bore stroke). The present address (URL) is a permanent link to this revision, which may differ significantly from the current revision.

This page lists automobile engines that Volkswagen has used. Since Volkswagen is European, most of the ratings are in metric horsepower or Pferdestärke (PS, 735.5 watts). The metric power in kW is the reference in case of conflict.

Petrol Engines

Four Cylinders

The EA111 series was introduced in the mid 1970s in the Audi 50 and later the VW Polo. It is a series of three- and four-cylinder petrol and Diesel engines in a variety of sizes. The overhead cam engine features a crossflow cylinder head design and directly-driven auxiliary units.

70 hp 1.0

output
52 kW (70 hp), 89 N·m (65 ft·lbf)
application
VW Fox

80/90 hp 1.4

File:VAG 1.4 engine.jpg
1.4 engine cutaway
configuration
1390 cc (84 in³)
head
DOHC 4 valves per cylinder, 10.5:1 compression ratio
output
60 kW (80 hp), 127 N·m (93 ft·lbf)
FSI version : 66 kW (90 hp)

100 hp 1.6

configuration
1595 cc (97 in³) inline 4
head
SOHC 2-valve per cylinder, 10:1 compression
output
74 kW (100 hp), 140 N·m (103 ft·lbf)

110/115 hp 1.6 FSI

File:VAG 1.6 FSI.jpg
1.6 FSI engine cutaway
File:VAG 1.6 FSI exploded.jpg
1.6 FSI exploded view
Configuration
1598 cm³ inline four
head
aluminium, DOHC, four valves per cylinder, 12:1 compression
block
aluminium alloy, five main bearings, 76.5 mm Bore × 86.9 mm stroke (0.88 ratio), 399.5 cm³ per cylinder
fuel
FSI direct petrol injection, up to 110 bar high-pressure pump and common rail, stratified-charge combustion at partial load
aspiration
two-position tumble flap in the intake port controling the turbulence
exhaust
up to 35% exhaust gas recirculation, NOx storage-type catalytic converter
management
Bosch Motronic MED7
output
85 kW (115 hp) at 5800 rpm, 155 N·m at 4000 rpm
81 kW (110 hp) at 5800 rpm, 155 N·m at 4500 rpm previously
applications
VW Golf, VW Jetta, VW Touran, VW Passat, Audi A2, Audi A3, Audi A4, Škoda Octavia
souce
Audi A2 1.6 FSI with Direct Petrol Injection, Audi AG Press Release via AudiWorld, March 10, 2001

140/170 hp 1.4 TSI

File:Volkswagen 1.4 TSI exploded.jpg
Volkswagen 1.4 TSI engine exploded view
File:Volkswagen 1.4 TSI operation.jpg
Volkswagen 1.4 TSI engine operation scheme

Annouced at the 2005 Frankfurt auto show to be used in the Golf GT, The 1.4l “Twincharger” is a twin-supercharged FSI engine with a turbocharger and a mechanically driven compressor in combination. Its downsizing leads to economy, with 14% more power than the 2.0 FSI but consumming 5% less fuel. The mechanical compressor operates at low engine speeds below 2400 rpm to increase low-end power, the turbocharger engages at middle revs, a clutch disengage the supercharger which will then be bypassed once the turbocharger reaches sufficient speed to provide boost above 3500 rpm.

Configuration
1390 cm³ inline 4
Head
four-valve, 10:1 compression ratio
Block
grey cast iron, bore * stroke ratio 76.5 * 75.6 mm, 120 bar peak pressures
Fuel
FSI direct petrol injection up to 150 bar, high-pressure injection multiple-hole valve with six fuel outlet elements, injector on the intake side between the intake port and cylinder head seal level
Aspiration
mechanical belt driven Roots compressor operated by a magnetic clutch integrated in a module inside the water pump, internal step-down ratio on the input end of the synchronisation gear pair and exhaust turbocharger connected in series, administrated by a control flap, intercooler, 2.5 bar pressure at 1500 rpm.
Output
125 kW (170 PS) at 6000 rpm, 240 (MEP 21.7 bar) Nm from 1750 to 4500 rpm , 200 Nm from 1250 to 6000 rpm, 7000 rpm max in the Golf GT
103 kW (140 PS), 220 Nm in the Touran from early 2006
Aplications
2005 VW Golf, 2006 VW Touran, 2008 VW Scirocco, possibly in the 2008 VW Concept R
Source
Volkswagen press release, at VWvortex with more images
  • The EA827 family was introduced in 1974 and eventually superseded by the EA113.
  • The EA113 was introduced in 1993 as an evolution of the EA827. Both share the same 88 mm cylinder spacing. It was later updated with direct injection.

150-240 hp 1.8 T

File:VAG 1.8T engine.jpg
1.8T engine cutaway

This version is a 1.8 L turbocharged engine built in Puebla, Mexico and Győr, Hungary. Output varies based on ECU software and turbocharger selection.

Configuration
1781 cm³ inline 4
Head
DOHC, aluminum, 5-valves per cylinder, hydraulic bucket tappets, 9.5:1 compression ratio
Cylinders
bore * stroke 81 * 86.4 mm, cast iron engine block
Pistons
fracture-split forged steel connecting rods, one-piece cast crankshaft
Fuel System
Motronic ME 7.5 electronic sequential SFI fuel injection, premium unleaded recommended
Aspiration
turbocharged, intercooled, cast aluminum intake manifold.
Output
110 kW (150 PS) @ 5,800 rpm and 220 N·m (162 lbf·ft) @ 2,200-4,200 rpm; available on the New Beetle, Bora and Golf, Audi A3 (first gen.) and Audi A4, Skoda Octavia and SEAT Ibiza. (Engine codes: AGU, AWD, AWW, APH)
120 kW (163 PS) @ 5,700 rpm and 225 N·m (166 lbf·ft) @ 1,950-4,700 rpm; replaced the 150 PS version in 2003 on most models.
125 kW (170 PS) @ 5,900 rpm and 225 N·m (166 lbf·ft) @ 1,950-5,000 rpm, available on the Passat and Passat Wagon. This version only exists on North American and emerging market engines.
132 kW (180 PS) @ 5,500 rpm and 235 N·m (173 lbf·ft) @ 1,950-5,000 rpm, available on the VW Golf GTI, Bora/Jetta, New Beetle, Audi A3, A4 and TT, Skoda Octavia RS and SEAT León and Toledo. (Engine codes: AWP)
140 kW (190 PS) @ 5700 rpm and 240 N·m (177 lbf·ft) @ 1,950-4,700 rpm, available on the Audi A4 and TT.
165 kW (225 PS) at 5900 rpm, 280 Nm (207 ft.lbf) between 2200 and 5500 rpm; used in the Audi TT and SEAT León Cupra R. This version is built in Győr.
176 kW (240 PS) @ 5700 rpm, 320 Nm (235 ft.lbf) from 2300 to 5000 rpm, used in the 2005 Audi TT quattro sport, VWvortex press release, 02-22-2005 (9:1 compression ratio)

115/130 hp 2.0

File:Audi 2.0 engine.jpg
Audi 2.0 20 valves engine cutaway
configuration
1984 cc (121 in³)
block
bore 82.6 × stroke 92.7 mm, cast iron
head
aluminum, SOHC, 2 valves per cylinder with bucket tappets, one-piece cast camshaft, compression ratio 10.0:1
crankcase
forged steel connecting rods
aspiration
cast aluminum intake manifold
engine management
Motronic, regular unleaded fuel
output
86 kW (115 hp) at 5200 rpm, 165 Nm (122 ft.lbf) at 2600 rpm
96 kW (130 hp) at 5700 rpm, 195 Nm at 3300 rpm with five valves per cylinder, continuous intake camshaft adjustment, a two-position variable intake manifold and a balancer shaft in the Audi A4
applications
VW Golf, VW Jetta, Jetta Wagon and VW New Beetle

150 hp 2.0 FSI

File:VAG 2.0 FSI engine.jpg
2.0 FSI cutaway drawing
configuration
1984 cm³ inline four
block
82.5 bore x 92.8 stroke
head
DOHC, compression ratio 11.5:1, continuously adjustable intake camshaft, four valves per cylinder actuated by low-friction roller cam followers
fuel
common-rail petrol direct injection, single-piston high-pressure injection pump, air-guided combustion process, stratified and homogeneous lean operation with excess air at part load
aspiration
variable intake manifold and dual-branch front pipe
output
110 kW (150 hp) at 6000 rpm, 200 Nm at 3500 rpm
applications
VW Golf, VW Passat, Audi A3, Audi A4, Skoda Octavia, SEAT León, SEAT Toledo, SEAT Altea,
source
Audi A3 Sportback – In Depth, Audi AG via germancarfans.com, 07-19-2004

200 hp 2.0 TFSI I4

2.0 TFSI cutaway 200 hp 2.0 TFSI I4 engine cutaway photo 2.0 TFSI DTM Edition power and torque curves

Configuration
1,984 cc water cooled inline 4, based on the naturally aspired 2.0 FSI
Cylinders
bore × stroke 82.5 × 92.8 mm (0.89 rati), 496 cc/cylinder, 10.5:1 compression ratio
Block
CG 25 grey cast iron, 88 mm cylinder spacing, two chain driven balancing shafts
Head
four-valve, low-friction roller cam follower drive, modified inlet duct geometry for high tumble values providing superior knock resistance, continuous intake camshaft adjustment
Fuel system
common rail FSI direct petrol injection up to 110 bar
Aspiration
turbocharged, intercooler, variable plastic controlled intake manifold with charge movement flaps adjusted by a continuous-action pilot motor
Output
147 kW (200 hp), 280 Nm from 1,800 to 5,000 rpm
Tuned
257 kW (350), 450 Nm in the B&B VW Golf GTI Evo R
Sources
GermanCarFans Audi A3 Sportback – In Depth 07-19-2004
Applications
2005 Audi A6 (170 hp), 2004 Audi A4, 2004 Audi A3, 2005 VW Passat, VW Golf GTI, 2005 SEAT León (185 hp), 2005 Škoda Octavia RS, 2005 Audi A4 DTM edition (220 hp)

Six Cylinder

177hp 2.4 V6 FSI

The 2.4 FSI is a smaller version of the 3.2 FSI without the variable intake manifold.

File:Audi 2.4 V6 FSI.jpg
Audi 2.4L V6 FSI cutaway drawing
Configuration
2393 cm³ 90°V6
Cylinders
Bore × stroke 81 mm × 77.4 mm (0.91 ratio), 399 cm³/cylinder, aluminium block
Crankshaft
aluminium
Heads
aluminium, 4 valves per cylinder, DOHC, 12.5:1 Compression ratio, chain driven camshafts, continuously variable valve timing system both for intake and exhaust
Fuel system
common rail FSI high-pressure injection between 30 and 100 bar
Exhaust
two ceramic catalytic converters
Output
130 kW (177 hp) @ 6000 rpm (15.5 m/s piston speed), 230 Nm between 3000 and 5000 rpm (12.1 bars MEP)
Source
GermanCarFans New Audi A6 In Depth, 08 April 2004
Available on
2004 Audi A6

194 hp 2.8 V6

configuration
2771 cm³ water cooled V6, bore 82.5 mm × 86.4 mm stroke
head
DOHC, 4 valves per cylinder, 24 valves total, compression ratio 10.6:1
output
194 hp (142 kW) @ 6000 rpm, 280 N·m (206 lbs.ft) @ 3200 rpm
engine management
Motronic, regular premium unleaded fuel
applications
VW Passat including the Variant and Škoda Superb; Audi A4, Audi A6 and Audi A8 in a 30 valves version.

204 hp 2.8 VR6

File:Volkswagen 2.8 VR6.jpg
201 hp 2.8L VR6 cutaway
configuration
2792 cc Wet sumped 15° VR6
head
aluminium, DOHC, 4 valves per cylinder, 24 valves total, compression ratio 10.7:1
block
cast iron, 7 main bearings, bore 81 × stroke 90.3 mm (ratio 0.9), 465 cc per cylinder
fuel system
Motronic ME7.1, MPFi, regular premium unleaded (91 AKI)
output
150 kW (204 hp) @ 6200 rpm, 265 Nm (195 lbft) @ 3400 rpm
applications
VW Eurovan, VW Sharan, VW Golf VR6, VW Jetta

220 hp 3.0 V6

File:Audi 3.0 V6.jpg
Audi 3.0 V6 engine cutaway

This engine unveiled in 2000 is an aluminium, longer stroke version of the 2.8L V6.

configuration
2976 cc 90°V6
head
five-valve cylinder, continuous intake camshaft adjustment, exhaust camshaft adjustment
output
162 kW (220 hp) at 6300 rpm, 300 Nm at 3200 rpm
block
aluminium, bore 81 mm × stroke 96,3 mm, light pistons, balancer shaft
aspiration
two-position variable intake manifold
management
Bosch Motronic ME 7.1.1 with electronic throttle control
ekhaust
EU4 compliant
application
2000 Audi A4
source
Audi press release via AudiWorld

250 hp 3.2L VR6

File:VAG 3.2 VR6.jpg
3.2 VR6 engine
Configuration
3189 cm3 15°VR6
Cylinders
bore * stroke 84*95.9 mm, 531 cc per cylinder
Head
four-valve, two overhead camshafts per cylinder bank, continuous timing adjustment, 52 degrees on the inlet, 22 degrees on the outlet, roller rocker arms with hydraulic play compensation
Ignition
individual ignition coil
Output
184 kW (250 hp) @ 6,300 rpm, 320 Nm from 2,500 to 3,000 rpm
Sources
GermanCarFans New Volkswagen Golf R32 09-23-2005
Available
VW Golf R32, Audi A3, Audi TT, VW Touareg, Audi Q7, Porsche Cayenne, VW Phaeton

255/260 hp 3.2L V6 FSI

File:Audi 3.2 V6 FSI.jpg
3.2L V6 FSI cutaway
Configuration
3123 cm3 90°V6
Cylinders
Bore × stroke 84.5 mm × 92.8 mm (0.91 ratio), 520.4 cc/cylinder, 90 mm spaced, aluminium block
Crankshaft
aluminium
Heads
aluminium, 4 valves per cylinder, DOHC, 12.5:1 Compression ratio, chain driven camshafts, continuously variable valve timing system both for intake and exhaust
Fuel system
common rail FSI high-pressure injection between 30 and 100 bar.
Aspiration
variable intake manifold
Exhaust
two ceramic catalytic converters
Dimensions
360 mm length, 430 mm width, 169.5 kg (aluminium engine)
Output
188 kW (255 hp) @ 6500 rpm, 330 Nm @ 3250 rpm, 90% available between 1900 and 5900 rpm, 7200 rpm max
191 kW (260 hp) @ 6500 rpm in the A8.
Source
GermanCarFans New Audi A6 In Depth, 08 April 2004
Available on
2005 Audi A8, Audi A6, Audi A4, Volkswagen Passat

280 hp 3.6L VR6 FSI

Volkswagen 3.6L VR6 engine photo Volkswagen 3.6L VR6 engine exploded view

This bigger VR6 with a narrower angle will be made available for the US market before Europe.

Configuration
3598cc 10.6° VR6
Cylinders
Bore x stroke: 89.0 x 96.4 mm, iron block
Head
aluminum, chain-driven double overhead cams, 4 valves per cylinder, hydraulic lifters, variable intake- and exhaust-valve timing, 12.0:1 compression ratio
Fuel system
FSI direct injection
Output
206 kW (280 hp DIN) @ 6200 rpm, 360 Nm (266 lb-ft) @ 2750rpm, 12,57 bars MEP, max 6500 rpm (20.9 m/s piston speed)
Applications
US 2006 VW Passat, future US VW Golf R36
Source
Car and Driver, Volkswagen Passat 3.6, December 2005

Eight cylinder

275 hp 4.0L W8

File:Volksagen 4.0L W8.jpg
Volksagen 4.0L W8 engine cutaway photo
Configuration
3,998 cm³ (4.0 L) W8, two 15° "VR4" engines mated at 72°
Head
32 valves actuated by roller rocker fingers, 52° variable inlet camshafts and 22° for exhaust camshafts, 10.8:1 Compression ratio
Aspiration
aluminium resonance intake manifold
Crankcase
aluminium, five bearings, counter-rotating at twice the crankshaft speed Lancaster principle balancer shafts one above the other, symmetric to the middle of the crankshaft, upper one driven by a toothed belt
Management
Bosch Motronic
Dimensions
190 kg, 420 mm length, 710 mm width, 683 mm height
Output
202 kW (275 hp DIN) @ 6,000 rpm, 370 N·m (11.6 bars MEP) @ 2,750 rpm, max speed 6400 rpm (19.2 m/s)
Fuel
Regular Premium unleaded recommended for maximum performance.
Applications
VW Passat and Passat Wagon
Source
GermanCarFans VW Passat W8 4Motion April 22, 2002

335/340 hp 4.2L V8

File:Audi 4.2L V8.jpg
4.2L V8 cutaway
Configuration
4163 cm3 90°V8
Cylinders
Bore × stroke 84.5 mm × 92.8 mm (0.91 ratio), 520.4 cc/cylinder, 90 mm spaced, aluminium block
Crankshaft
aluminium
Heads
aluminium, 4 valves per cylinder, DOHC, chain driven camshafts
Aspiration
synthetic material two-stage variable intake manifold
Exhaust
two multi-stage catalytic converters
Engine management
Bosch Motronic ME 7.1.1.
Dimensions
464 mm length, 195 kg
Output
246 kW (335 hp) @ 6600 rpm, 420 Nm @ 3500 rpm, 6800 rpm max, 250 kW (340 hp) @ 7,000 rpm in the S4
Source
GermanCarFans New Audi A6 In Depth, 08 April 2004
Available
first in Audi S4 in 2002, Audi A6, Audi A8

RS4 420 hp FSI 4.2L V8

File:Audi 4.2 V8 FSI.jpg
Audi 4.2 V8 FSI engine cutaway
Fuel system
FSI direct petrol injection
Output
309 kW (420 hp) @ 7,800 rpm, 430 Nm @ 5,500 rpm, 90% available between 2,250 and 7,600 rpm, 8,250 rpm maximum
Source
GermanCarFans New Audi RS4, 05 September 2005
Available
2005 Audi RS4

RS6 450 hp 4.2L V8 biturbo

Aspiration
two fast-acting turbochargers (one per bank), two intercoolers optimised to prevent pressure loss
Head
five valves per cylinder (three inlet and two exhaust), roller-bearing rocker arms
Output
331 kW (450 bhp) between 5700 and 6400 rpm, 560 Nm between 1950 and 5600 rpm
Source
GermanCarFans Audi RS6 in depth, 4 November 2004
Available
2004 Audi RS6

Ten cylinder

420-450 hp 5.2L V10 FSI

This engine is a derivative of the Gallardo's Lamborghini V10 developed under the VAG era. It has been bored by an extra two millimeters, and shares the 90° angle of the recent Audi V engines. Audi continue to use the FSI technology in the Le Mans R8 sport cars. A 5.5L, 550 hp version will be used in the upcomming Audi Q7 and the Audi RS6.

File:Audi 5.2L V10 cutaway.jpg
Audi 5.2L V10 engine and gearbox cutaway photo
File:Audi 5.2L V10 drawing.jpg
Audi 5.2L V10 engine cutaway drawing
Configuration
5204 cm3 90°V10
Cylinders
Bore × stroke 84.5 mm × 92.8 mm (0.91 ratio), 520.4 cc/cylinder, 90 mm spaced, 18.5 mm bank offset
Crankcase
low-pressure die-casting hypereutectic aluminium alloy reinforced by a bedplate frame, inner-vee balancing shaft eliminating first degree inertial forces, grey cast iron bearings
Crankshaft
18 degrees crankpin offset
Head
4 valves per cylinder, DOHC, 12.5:1 Compression ratio, chain driven camshafts continuously adjusted on 42 degrees, roller cam followers valve actuation, 32.5 mm intake valves and 28.0 mm exhaust sodium-filled valves
Fuel system
common rail FSI petrol direct injection, maximum injection pressure of 100 bar, Bosch Motronic MED 9.1 management
Aspiration
two-stage magnesium variable intake manifold incorporating electronically controlled tumble flaps inducing a swirling movement in the drawn air
Exhaust
four close-coupled catalytic converters
Dimensions
220 kg (20 kg less than the competition, i.e. the BMW S85), length 685 mm, width 801 mm, height 713 mm high with all components, the engine only is 560 mm long
Output
331 kW (450 hp) @ 7,000 rpm, 540 Nm @ 3,500 rpm (90% available from 2,300 rpm), 21.7 m/s maximum piston speed, 13,04 bars maximum MEP in the S8
309 kW (420 hp) @ 6800 rpm, 540 Nm from 3000 to 4000 rpm, over 500 Nm between 2500 and 5500 rpm in the S6 and S6 Avant
Source
GermanCarFans New Audi S8, 19 October 2005 and New Audi S8 In Depth 2 December 2005
Available on
Audi S8, Audi S6 and S6 Avant

Twelve cylinder

420/450 hp 6.0L W12

The W12 is 12 cylinder W engine formed by two 15° VR6 Engines placed on a single crankshaft at a 72° angle. It is also used with slight modification and the addition of turbochargers in the Bentley Continental GT and Bentley Continental Flying Spur. It has been used in a 600 hp form aboard the Volkswagen W12 prototype sports car to establish a 24 hour record of 323 km/h in 2002 at Nardo, Italia.

File:Audi 6.0 W12.jpg
W12 cutaway
Configuration
5,998 cc water cooled W12
Cylinders
Bore × stroke 84.00mm × 90.20mm (0.93 ratio), 500 cc /cylinder, 10.7:1 compression ratio
Block
aluminium alloy, torsionally stiff aluminium crankcase with high-resistance cylinder liners
Crankshaft
21.2 Kg, seven bearings, crankpins offset to achieve a constant firing order as on a V6 engine
Head
aluminium, twin constantly variable camshaft, 52 degrees timing range for the flow-optimised inlet ports, 22 degrees on the exhaust camshafts
Fuel system
single coils centrally positioned spark plugs, electronic fuel injetion
Aspiration
two-channel magnesium intake manifold
Exhaust
four pre-catalysts and two main catalytic converters then four close-coupled ceramic catalytic converters, eight heated oxygen sensors monitoring
Engine management
Bosch Motronic ME 7.1.1, electronic sequential injection, electronic throttle control, hot-film air-mass sensing, cylinder-selective knock control via four sensors and permanent lambda control
Dimensions
513 mm length, 715 mm height, 710 then 690 mm width
Output
309 kW (420 hp) and 550 Nm, then 331 kW (450 hp) @ 6,200rpm, 580Nm @ 4,000rpm, 560 Nm from 2,300 to 5,300 rpm
Source
GermanCarFans VW Phaeton - In Depth 02-25-2004, 12-cylinder Audi A8 L Details 01-12-2004
Available
2004 Audi A8, 2004 VW Phaeton, 2004 VW Touareg sport

Petrol engines data table

Model Displacement Power Power speed Torque @ max power Torque Torque speed Power @ max torque Specific power Max MEP MEP @ max power
Name Litre kW rpm Nm Nm rpm kW kW/litre Bar Bar
2L TFSI 1,984 147 5100 275 280 1800 53 74,1 17,73 17,42
2.8L V6 2,771 142 6000 226 279 3200 93 51,2 12,65 10,25
2.8L VR6 2,792 150 6200 231 264 2500 69 53,7 11,88 10,40
3.2L VR6 3,189 184 6300 279 320 2500 84 57,7 12,61 10,99
3.2L V6 FSI 3,123 188 6500 276 330 3250 112 60,2 13,28 11,11
4L W8 3,998 201 6000 320 370 2750 107 50,3 11,63 10,06
V8 4,163 250 7000 341 420 2500 110 60,1 12,68 10,29
RS4 V8 FSI 4,163 309 7800 378 430 5500 248 74,2 12,98 11,41
RS6 V8 biturbo 4,163 331 5700 555 560 5500 323 79,5 16,90 16,75
S8 V10 5,204 331 7000 452 540 3500 198 63,6 13,04 10,91
W12 5,998 331 6200 510 580 4000 243 55,2 12,15 10,68

Diesel engines

Three Cylinder

3L 1.2 TDI

This inline three cylinder is notorious for being the powerplant of the Lupo 3L and A2 3L, both VAG cars with a low consumption of only three liters per hundred kilometers (94 mpg/78 US mpg). It is a reduced capacity version of the 1.4 TDI.

Configuration
Diesel 1191 cc inline three cylinder
Block
bore × stroke 76.5 × 86.4 mm, aluminum
Head
aluminum, 2 valves, overhead camshaft, 19.5 compression ratio
Aspiration
tubocharger
Fuel
Pump direct injection
Dimensions
100 kg
Output
45 kW (61 hp) @ 4000 rpm, 140 Nm between 1800 and 2400 rpm, 80% available from 1300 rpm
Applications
Audi A2, VW Lupo 3L
Source
Audi A2 1.2 TDI: The three-litre car from Audi, Audi AG via AudiWorld, November 28, 1999

70-90 hp 1.4 TDI

Configuration
Diesel 1422 cc (86 in³) inline three cylinder
Block
bore * stroke 79.5 * 95.5, grey cast iron
Head
2 valves, overhead camshaft, 18 to 19.5 compression ratio
Aspiration
variable turbine geometry tubocharger, intercooler, 2.3 bar absolute boost
Fuel
Pump direct injection, Bosch EDC 15 engine management
Exhaust
Oxidating catalityc converter, exhaust gas recirculation, EU4 limits
Dimensions
127 kg
Output
51 kW (70 hp) @ 4000 rpm, 155 N·m between 1600 and 2800 rpm
55 kW (75 hp) @ 4000 rpm, 195 N·m (144 ft·lbf) @ 2200 rpm
59 kW (80 hp) @ 4000 rpm, 195 N·m @ 2200 rpm
66 kW (90 hp) @ 4000 rpm, 230 N·m from 1900 to 2300 rpm
Applications
Audi A2, VW Lupo, VW Polo, SEAT Arosa, SEAT Ibiza, SEAT Córdoba, Škoda Fabia
Source
New Audi A2 1.4 TDI with 90 bhp Engine, Audi AG via German Car Fans, 11-10-2003

Four Cylinder

60 hp 1.7 SDI

Configuration
Diesel 1716 cc inline 4
Block
79.5 bore * 86.4 mm stroke
Head
19.5 compression ratio, overhead cam and two valves per cylinder
Fuel
direct injection
Exhaust
catalytic converter, EU3 emissions
Output
44 kW (60 hp) @ 4200 rpm, 115 Nm @ 2200 rpm
Applications
VW Lupo, SEAT Arosa

64 hp 1.9L SDI (Non-Turbo)

This is a naturally aspirated version of the 1.9 TDI below

output
47 kW (64 hp) / 50 kW (68 hp) @ 4000 rpm, 125 N·m (92 lbf·ft) @ 1600-2800 rpm / 133 Nm (98 lbft) @ 1800 rpm
applications
VW Golf, VW Polo, Škoda Fabia, SEAT Leon (discontinued)

75 hp 2.0L SDI

Configuration
1968 cc Wet sumped inline four
Head
aluminium, SOHC, 2 valves per cylinder, compression ratio 19:1
Block
cast iron, five main bearings block, 81 mm bore × 95.5 mm stroke
Fuel
multi point direct injection
Output
55 kW (75 hp) @ 4200 rpm, 140 Nm (103 lbft) @ 2400 rpm
Applications
2003 VW Golf

90-150 hp 1.9 TDI

File:VAG 1.9 TDI engine.jpg
1.9 TDI engine drawing

The 1.9 TDI is the emblematic turbodiesel from volkswagen, which introduced the notion of various ouputs of the same engine. In the Passat, the 90 hp was introduced in 1993, the 110 hp in 1996 and the first TDI with pump­jet direct injection in 1998 with 115 hp. The EA086 is built in Puebla, Mexico for north america. These have progressively been discontinued, and now only the new 105hp version is used on new models, like the Golf V, the Jetta and the new Passat. See TDI

Configuration
1896 cc inline 4 cylinder
head
SOHC, aluminum, compression ratio 19.5:1
block
cast iron, bore 79.5 mm × stroke 95.5 mm
aspiration
turbocharger, cast aluminum intake manifold, bucket tappets
crankshaft
fracture-split forged steel connecting rods, one-piece cast camshaft
fuel system
DI fuel injection
output
66 kW (90 hp) @ 3750 rpm, 210 N·m (155 ft·lbs) @ 1900 rpm; VW Passat, VW Golf, VW Jetta and Jetta Wagon, and VW New Beetle (a pump injector version is still used in the golf plus and touran)
81 kW (110 hp), 235 Nm (173 lbft) @ 1900 rpm with a variable nozzle turbocharger (discontinued)

Pump injector versions (Pumpe-Düse), compression ratio 19.0:1

74 kW (100 hp) @ 4000 rpm, 240 N·m (177 lbf·ft) @ 1800-2400 rpm (Bosch EDC 17); Golf, Jetta, Jetta Wagon, and New Beetle, Škoda Fabia (discontinued)
78 kW (105 hp) @ 4000 rpm, 250 Nm @ 1900 rpm; SEAT Altea, VW Golf V, VW New Passat, etc.
85 kW (115 hp) @ 4000 rpm, 285 Nm @ 1900 rpm (discontinued)
96 kW (130 hp) @ 4000 rpm, 310 N·m @ 1900 rpm; VW Golf, Škoda Fabia, VW Polo Sport, VW Jetta, Audi A4, Audi A6
110 kW (150 hp) @ 4000 rpm, 320Nm @ 2000 rpm; VW Golf IV, Seat Leon, VW Bora, etc. (discontinued)

134-170 hp 2.0L TDI

This engine was made to replace the older fashioned higher-powered versions of the 1.9 TDI. It is the first DOHC 4-cylinder TDI engine made by Volkswagen. The lower-powered versions of the 1.9 TDI were replaced by the above mentioned new 105hp version of the 1.9 TDI.

Configuration
inline 4 cylinder 1968 cm³ TDI
Head
4 valves per cylinder, DOHC, compression ratio 18.5:1
Fuel system
direct-injection pump/nozzle, piezo actuators valve, pressure up to 2,200 bar
Aspiration
switched induction manifold for turbulence control, turbocharged, intercooled
Engine management
Bosch EDC 16
exhaust
particulate filter
Output
100 kW (136 hp) @ 4000 rpm, 320 Nm @ 1750 to 2500 rpm
103 kW (140 hp) @ 4000 rpm, 335 N·m (247 lbf·ft) @ 1900 rpm
125 kW (170 hp) @ 4000 rpm, 350 Nm @ 1800 to 2500 rpm
Sources
GermanCarFans [1]
Tuned
150 kW (204 hp)
Available on
VW Golf, VW Touran, VW Jetta, VW Passat and Passat Wagon since 2005

Five Cylinder

115/140 hp 2.5L TDI

This 2460 cm³ inline five engine was the first TDI in 1989, used in the Audi 100

output
85 kW (115 hp), 265 Nm @ 1900 rpm in the Audi 100 C3
103 kW (140 hp), 290 Nm @ 1900 rpm in the 1994 Audi 100 C4

131/174 hp 2.5L R5 TDI

R5 TDI engine cutaway, aspiration side R5 TDI engine cutaway, exhaust side

Configuration
2460 cc water cooled in line five-cylinder
Cylinders
Bore × stroke 81 x 95.5 (0,85 ratio), 492 cc/cylinder
Head
single overhead cam, two valves per cylinder, 18.0:1 Compression ratio
Fuel system
Unit injector pump direct injection diesel
Aspiration
variable turbine geometry turbocharger with intercooler
Output
128 kW (174 hp) @ 3500 rpm, 400 Nm @ 2000 rpm
96 kW (131 hp) also in the Multivan
Tuned
158 kw (215 hp), 468 Nm [2]
Available on
VW Touareg, VW Multivan

Six cylinder

150-180 hp 2.5 V6 TDI

File:VAG 2.5 V6 TDI engine.jpg
2.5 V6 TDI engine drawing
output
110 kW (150 hp), 310 Nm @ 2200 rpm in the Audi A8 D2, Audi A6 C5, Audi A4 and VW Passat B5
114 kW (155 hp), 310 Nm @ 1400 rpmin the Audi A6 and Audi Allroad C5, Audi A4 and VW Passat B6
120 kW (163 hp), 310 Nm @ 1400 rpmin the Audi A6 and Audi Allroad C5, Audi A4 and VW Passat B6
132 kW (180 hp), 370 Nm @ 1500 rpmin the Audi A8 D2, Audi A6 C5,

180 hp 2.7L V6 TDI

File:V6 2.7 TDI.jpg
V6 2.7 TDI cutaway drawing
Configuration
2,698 cc V6, stroke reduced version of the 3.0 TDI
Cylinders
Bore × stroke 83 mm × 83,1 mm (1:1 ratio), 450 cc/cylinder
Fuel system
common rail direct diesel injection, separate high-pressure pump and rail for each row of cylinders, maximum injection pressure of 1600 bar, piezo injectors, up to five injection per stroke
Aspiration
turbocharged
Output
132 kW (180 hp) @ 3,300 to 4,250 rpm, 380 Nm @ 1,400 rpm to 3,300 rpm
tuned: 165 kW (225 hp), 460 Nm @ 1500 rpm [3]
Sources
GermanCarFans [4]
Available on
Audi A6 since 2004

204/225/233 hp 3.0L V6 TDI

File:Audi 3.0 TDI.jpg
3.0 V6 TDI cutaway
Configuration
2967 cc wet sumped 90°V6
Cylinders
Bore × stroke 83 mm × 91.4 mm (0.91 ratio), 494.5 cc/cylinder, vermicular graphite cast iron block
Head
4 valves per cylinder, DOHC, 17:1 Compression ratio, low-friction roller finger followers with hydraulic valve clearance compensation
Fuel system
Bosch EDC 16, common rail direct diesel injection, separate high-pressure pump and rail for each row of cylinders, maximum injection pressure of 1600 bar, piezo injectors, up to five injection cycles, seven holes
Aspiration
electric variable turbine geometry turbocharger fitted within the inner-V, maximum absolute pressure 2,3 bars, two intercoolers running in parallel, Variable induction tract
Dimensions
219 kg, 444 mm length
Output
150 kW (204 hp) @ 3500 rpm / 165.5 kW (225 hp) / 171 kw (233 hp) @ 4000 rpm , 450 Nm @ 1400-3250 rpm / 500 Nm @ 1750 rpm
tuned: 206 kw (280 hp) @ 4400 rpm, 583 Nm @ 2500 rpm [5]
Sources
GermanCarFans [6], [7]
Available on
Audi A4 (204hp); VW Phaeton, Audi A6, VW Touareg (225hp); Audi A8 (233 hp)

Eight cylinder

225 hp 3.3 V8 TDI

configuration
90° V8
cylinders
86.4 mm stroke, 78.3 mm bore, vermicular-graphite cast iron block, laterally supported main bearing frame, oil-cooled by cast-in cooling ducts pistons
head
aluminium, four valves per cylinder, 18.5:1 compression ratio
fuel
one common rail per bank, 1350 bars, six-jet injection nozzles
aspiration
two electronically controlled turbochargers with variable turbine geometry, 2.2 bar maximum absolute pressure, air-to-water intercooler in the vee (to 80°C)
dimensions
717 mm lentgh, 842 mm wide, 688 mm high
exhaust
cooled by water recirculated exhaust gas
output
165 kW (225 hp) at 4000 rpm, 480 Nm from 1800 to 3000 rpm
chiptuned : 202 kW (275 hp), 560 Nm (ETS-Power)
best specific consumption
205 g/kW/h (41,1% Energy efficiency)
source
Audi A8 3.3 TDI quattro, press release via AudiWorld, July 10, 2000
application
2000 Audi A8 D2

275 hp 4.0 V8 TDI

File:Audi 4.0 TDI.jpg
Audi 4.0 TDI engine photo
File:Audi 4.0 TDI cutaway.jpg
Audi 4.0 TDI engine cutaway drawing
configuration
3936 cc 90° V8
cylinders
bore * stroke 81 * 95.5 mm, vermicular graphite cast iron block, 88 mm cylinder spacing
head
four valves per cylinder, operated by low-friction roller cam followers with hydraulic valve clearance compensation, compression ratio 17.5:1, chain drive for camshafts and ancillaries
fuel
Bosch EDC16 system engine management, one high-pressure pump and one 1600 bar common rail per cylinder bank, solenoid-valve injectors with 7-hole nozzles, Single and double pilot injection
aspiration
two turbochargers with electrically operated variable turbine geometry, two air-to-air intercoolers, two intake manifolds interconnected by a "feedthrough" system to equalise the pressure in the two cylinder banks, two-position variable swirl flaps integrated into the intake tract
exhaust
cooled exhaust-gas recirculation, two close-coupled primary catalytic converters plus main converters, Euro III standard
dimensions
270 kg, 516 mm length
output
202 kW, 650 Nm
source
Audi A8 4.0 TDI quattro, press releae via AudiWorld, March 4, 2003
application
2003 Audi A8 D3

326 hp 4.2L V8 TDI

File:Audi 4.2 V8 TDI.jpg
4.2L V8 TDI engine cutaway drawing
Configuration
4,134 cc wet sumped 90°V8
Cylinders
Bore × stroke 83 mm × 95.5 mm (0.87 ratio), 516.75 cc/cylinder, vermicular graphite cast iron block, UV laser exposed bore, 90 mm spacing
Crankshaft
chrome molybdenum steel, first and second order forces and moments avoided
Head
aluminium, 4 valves per cylinder, DOHC, 16.5:1 Compression ratio, chain driven camshafts, low-friction roller finger followers with hydraulic valve clearance compensation
Fuel system
Bosch EDC 16 CP, common rail direct diesel injection, one high-pressure pump and separate rail for each row of cylinders, maximum injection pressure of 1600 bar, piezo injectors, up to five injection cycles, eight-hole nozzles
Aspiration
twin electric variable turbine geometry 226,000 rpm max turbochargers (one per bank), maximum absolute pressure 2.5 bars, two intercoolers
exhaust
two maintenance-free oxidizing catalytic converters and a silicon carbide particulate filters
Dimensions
255 kg, 520 mm length
Output
240 kW (326 hp) @ 3750 rpm , 650 Nm @ 1600-3500 rpm
tuned: 272 kW (370 hp) @ 4000 rpm, 750 Nm @ 1600 rpm [8]
Source
GermanCarFans [9]
Available on
Audi A8 D3

Ten cylinder

313 hp 5.0L V10 TDI

File:VW V10 TDI cutaway.jpg
Volkswagen 5.0L V10 TDI cutaway

The V10 TDI is the biggest diesel engine used in personal cars. It has been used used in a Lola sports car in 2004 to compete Le Mans under a Caterpillar badge (perkins.com).

Configuration
4,921 cc water cooled 90° V10
Cylinders
Bore × stroke 81 x 95.5 (0,85 ratio), 492 cc/cylinder, 88 mm cylinder spacing gray cast iron block
Head
light metal alloy, crossflow, inlet side within the V, gear driven single overhead cam, two valves per cylinder, 18:1 Compression ratio
Fuel system
direct injection diesel, Bosch EDC 16 management, 2050 bar unit injector pump, solenoid valve, 72º ignition interval
Aspiration
variable turbine geometry twin turbochargers with intercooler
Dimensions
544 mm length
Output
230 kW (313 hp) @ 3,750 rpm, 750 Nm (553 lb/ft) @ 2,000 rpm
Tuned
257 kW (350 hp), 850 Nm [10]
Source
GermanCarFans [11] [12]
Available on
VW Touareg, VW Phaeton

Diesel engines data table

Model Displacement Power Power speed Torque @ max power Torque Torque speed Power @ max torque Specific power Max MEP MEP @ max power
Name Litre kW rpm Nm Nm rpm kW kW/litre Bar Bar
134 hp 2.0L TDI 1,968 100 4000 239 335 1750 61 50,8 21,39 15,24
140 hp 2.0L TDI 1,968 103 4000 246 320 1750 59 52,3 20,43 15,70
170 hp 2.0L TDI 1,968 125 4000 298 350 1800 66 63,5 22,35 19,05
2.5L R5 TDI 2,460 128 3500 349 400 2000 84 52,0 20,43 17,84
2.7L V6 TDI 2,698 132 3300 382 380 1400 56 48,9 17,70 17,79
204 hp 3.0L TDI 2,967 150 3500 409 450 1400 66 50,6 19,06 17,33
225 hp 3.0L TDI 2,967 165,5 4000 395 450 1400 66 55,8 19,06 16,73
233 hp 3.0L TDI 2,967 171 4000 408 500 1750 92 57,6 21,18 17,29
4.2L V8 TDI 4,134 240 3750 611 650 1600 109 58,1 19,76 18,58
V10 TDI 4,921 230 3750 586 750 2000 157 46,7 19,15 14,96