VW EA211 evo

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Volkswagen AG
VW EA211 Evo.png
EA211evo
Production period: since 2017
Manufacturer: Volkswagen AG
Working principle: Otto
Motor design: line
Valve control: DOHC , timing belt
Displacement: 1498 cm 3
Mixture preparation: Direct injection
Engine charging: Exhaust gas turbocharging
Power: 96 kW, 110 kW
Previous model: VW EA211
Successor: none

The VW EA211evo (EA = development contract) is the further development of the gasoline engine series EA211 from Volkswagen AG . The series includes engines with three and four cylinders and has been used in various vehicles of the Volkswagen Group since 2017. Important features of the EA211 series have been retained, including the construction as an all-aluminum engine, four-valve technology , the drive of the two overhead camshafts ( DOHC valve control ) via a maintenance-free toothed belt and the exhaust manifold integrated into the cylinder head .

technology

The engines of the EA211evo series are based on the EA211 series engines that have been used in numerous vehicles of the Volkswagen Group since 2011. There will also be a 1.0-l three-cylinder variant with intake manifold injection and without supercharging (1.0 MPI) and a 1.0-l three-cylinder variant with direct injection and exhaust gas turbocharging (1.0 TSI). The 1.2-liter four-cylinder variants are no longer available. The new 1.5-l four-cylinder (1.5 TSI) are based on the old 1.4-l engines. By extending the stroke from 80.0 mm to 85.9 mm, the displacement is increased from 1395 cm³ to 1498 cm³.

Base engine

The cylinder crankcase is manufactured as a so-called open deck construction in die casting from the aluminum alloy AlSi9Cu3. The 1.5 TSI variant with 96 kW continues to use cast-in cylinder liners made of gray cast iron , while the 110 kW variant is coated with a plasma spray coating on the aluminum cylinder liner.

Valve train

All variants have four valves per cylinder, which are operated by the two overhead camshafts ( DOHC valve control ) via roller rocker arms. The camshafts are driven by the crankshaft via a maintenance-free toothed belt .

All 1.5 TSI engines have infinitely variable adjustment of the intake and exhaust camshafts using hydraulic phase adjusters. The 1.5 TSI also uses cylinder deactivation , which Volkswagen also calls Active Cylinder Technology (ACT). At low and medium loads, the second and third cylinders are shut down. The 1.5 TSI with 110 kW has sodium-filled exhaust valves due to the high exhaust gas temperatures .

Charging and exhaust

The 96 kW variant of the 1.5 TSI uses a turbocharger with variable turbine geometry ( VTG charger ). This design has been widespread in the field of diesel engines for some years, but has only been found in a few models in Otto engines due to the higher exhaust gas temperatures. The VTG charger in the 96 kW variant is designed for exhaust gas temperatures of up to 880 ° C, the conventional turbocharger with wastegate in the 110 kW variant for exhaust gas temperatures of up to 1050 ° C.

Volkswagen uses the brand name " TSI " for these engines . Depending on the variant, different turbochargers are used, which differ primarily in the dimensions of the turbine and compressor wheels. The 96 kw (130 PS) variant is only offered as BlueMotion at VW.

All engines have a three-way catalytic converter .

cooling

All engines are liquid-cooled . The high-temperature cooling circuit of the engine cooling system is divided into two circuits, one for the cylinder block and one for the cylinder head, in order to accelerate the warm-up. Each circuit has its own thermostat. The cylinder head is cooled according to the cross-flow cooling principle.

There is also a low-temperature cooling circuit for indirect charge air cooling. The cooling of the exhaust manifold and the turbocharger is also integrated into this circuit. The low-temperature circuit has an electrically driven coolant pump, which means, for example, that the turbocharger can be cooled even after the vehicle has been switched off.

variants

1.5 l four-cylinder (1.5 TSI)

The displacement of the four-cylinder in - line engine is 1498 cm³ with a bore of 74.5 mm and a stroke of 85.9 mm with a cylinder spacing of 82 mm. The compression is 12.5 for the 96 kW variant and 10.5 for the 110 kW variant. With this motor variant, a change interval of 240,000 km is provided for the toothed belt.

The engine code DPCA was used from model year 2020.

Manufacturer model series Construction period
Engine code: DACA, output: 96 kW (130 PS) at 5000–6000 / min, torque: 200 Nm at 1400–4000 / min
Seat Seat Leon III since 09/2018
Volkswagen VW Golf VII since 07/2017
VW Golf Sportsvan since 10/2017
Engine code: DADA and DPCA, power: 110 kW (150 PS) at 5000–6000 / min, torque: 250 Nm at 1500–3500 / min
Audi Audi A1 GB since 11/2018 and since 08/2019 DPCA
Audi A3 8V since 05/2017 and since 08/2019 DPCA
Audi Q2 GA since 11/2018 and since 08/2019 DPCA
Audi Q3 F3 since 11/2018 and since 08/2019 DPCA
Seat Seat Arona since 11/2017
Seat Ateca since 10/2018
Seat Ibiza 6F 08/2017 - 08/2018
Seat Leon III since 09/2018
Seat Tarraco since 12/2018
Škoda Škoda Karoq since 07/2017
Škoda Kodiaq since 11/2018
Škoda Octavia III since 08/2017
Škoda Scala since 05/2019
Škoda Superb III since 10/2018
Volkswagen VW Arteon since 11/2017
VW Golf VII since 03/2017 and since 08/2019 DPCA
VW Golf Sportsvan since 10/2017
VW Passat B8 since 10/2018
VW Polo VI since 12/2018
VW T-Cross since 04/2019
VW T-Roc since 11/2017
VW Touran II since 10/2018

Web link

Individual evidence

  1. a b c heise.de from June 29, 2017, test: VW Golf 1.5 TSI ACT here 240,000 km are mentioned for the timing belt; accessed on February 16, 2019.
  2. a b c d Wolfgang Demmelbauer-Ebner, Kai Persigehl, Michael Görke, Eike Werstat: The new 1.5-liter four-cylinder TSI engine from Volkswagen . In: Motortechnische Zeitschrift . tape 78 , no. 2 , 2017, p. 16-23 .
  3. erWin Document. Retrieved September 26, 2019 .
  4. erWin Document. Retrieved September 26, 2019 .
  5. erWin Document. Retrieved September 26, 2019 .
  6. erWin Document. Retrieved September 26, 2019 .
  7. Golf 7 1.5 liter 150 PS EC certificate of conformity engine code DPCA. Retrieved December 25, 2019 .