Polyhydroxybutyric acid

from Wikipedia, the free encyclopedia
Structural formula
Structural formula of poly (R) -3-hydroxybutyrate (P3HB)
General
Surname Polyhydroxybutyric acid
other names
  • Polyhydroxybutyrate
  • Poly ( R ) -3-hydroxybutyrate (P3HB)
  • Polyhydroxybutanoic acid
CAS number 26063-00-3
Monomer ( R ) - 3-hydroxybutanoic acid
Molecular formula of the repeating unit C 4 H 6 O 2
Molar mass of the repeating unit 86.09 g mol −1
PubChem 13061653
Type of polymer

Biopolymer

properties
Physical state

firmly

density

1.2-1.25 g / cm³

Melting point

approx. 175 ° C

Glass temperature

0-5 ° C

solubility
safety instructions
GHS labeling of hazardous substances
no classification available
H and P phrases H: see above
P: see above
As far as possible and customary, SI units are used. Unless otherwise noted, the data given apply to standard conditions .

The biopolymer polyhydroxybutyric acid (other names: polyhydroxybutyrate , PHB , poly (R) -3-hydroxybutyrate , P (3HB) ) is a polyhydroxyalkanoate (PHA). 3-Hydroxybutyric acid is the monomer of polyhydroxybutyric acid. It contains a hydroxy group at one end and a radical methyl group at the other end of the alkyl . There is a stereocenter on the β- carbon atom of the monomer 3-hydroxybutyric acid, the compound is optically active and is usually in the ( R ) configuration. The ( S ) isomer and the racemate [( RS ) configuration] are of little importance.

PHB is a polyester that can be produced by fermentation from renewable raw materials . The polyol ester PHB is isotactic and absolutely linear. It belongs to the group of thermoplastic polyesters and can therefore be deformed when heated.

Biogenic production

Biosynthesis of PHB by bacteria

It was first isolated and characterized in 1925 by the French microbiologist Maurice Lemoigne (born December 16, 1883 in Paris, † May 9, 1967 ibid). It is accumulated as a storage material in a variety of microorganisms , including Cupriavidus necator .

PHB is synthesized as an energy store during the assimilation of carbon, mainly in the form of glucose and starch , and metabolized again in the absence of other energy sources. The biosynthesis of PHB by bacteria generally takes place in three steps, which are catalyzed by three enzymes : Two molecules of acetyl-CoA condense in a Claisen condensation through catalysis of β- ketothiolase to acetoacetyl-CoA, which in a stereospecific reaction by the NAD (P) H-dependent acetoacetyl-CoA reductase is reduced to ( R ) -3-hydroxybutyryl-CoA. This serves the PHB synthase as a substrate for the polymerization to the PHB. The poly-3-hydroxybutyrate (P3HB) form of PHB is probably the most common form of the polyhydroxyalkanoates. A number of other polymers of this class, polyhydroxyalkonates, are produced by various organisms, including poly-4-hydroxybutyrates (P4HB), polyhydroxyvalerates (PHV), polyhydroxyhexanoates (PHH), polyhydroxyoctanoates (PHO) and their copolymers . The polymers are extracted from the cell material of the bacteria as powder or granules.

Already in the 1980s, the three genes responsible for PHB production were transferred from Alcaligenes eutrophus to the more easily manipulated Escherichia coli by genetic engineering . In addition, PHB genes were transferred to garden cress at Michigan State University . The transgenic plants produced up to 14% PHB in the dry matter of the leaves.

A special strain of the Acidovorax bacterium is able to break down PHB with the help of the enzyme D-beta-hydroxybutyrate dehydrogenase .

The molar mass of the polymer is between 50,000 and 1,000,000 g / mol. The highest molar mass is reported with 20,000,000 g / mol.

Extraction

The fermentative synthesis can be based on sugar ( glucose ) and starch , but is also made from other nutrients such as glycerine and vegetable oil such as. B. palm oil possible. PHB is isolated from the bacterial cells by extraction.

Fermentative extraction from sugar and starch

Grace and Imperial Chemical Industries (ICI) began industrial development in 1960/1976. Chemie Linz and PCD Polymer GmbH introduced (1982/1988) a new strain that was able to enrich the polymer during the growth phase. In 1983 MJ de Smet found that the bacterium Pseudomonas oleovorans produces PHB by using octane as a nutrient . In 1988, the Alicaligenes eutrophus gene was cloned and implemented in the fast-growing Escherichia coli bacterium . In 1993, Urs J. Hänggi acquired bacterial strains and know-how from PCD and founded Biotechnology Co. under the brand name Biomer.

Fermentative production from glycerine

The "SECI, Holding of the industrial group Maccaferri" and "Bio-on" aim to produce bioplastics based on PHA from glycerine , which is a by-product of the production of biodiesel . It is specifically about the construction of a plant with an annual capacity of 5,000 tons, expandable to 10,000 tons. Glycerin-based PHB is no different from glucose-based PHB. Zobellella denitrificans can be used as a bacterium .

The bacterium Burkholderia cepacia ATCC 17759 produces PHB from nutrient media with different glycerine contents of 3 - 9% by volume. In a 200 l fermentation, a yield of 23.6 g / l of dry biomass was achieved with a yield of 7.4 g / l of PHB.

The bacterium Pandoraea sp. Isolated in the Brazilian rainforest . MA03 produces PHAs from glycerine from the biodiesel industry.

Further PHB extraction processes

In research on microbial electrosynthesis , microorganisms are used at the cathode that produce the polymer BioElectroPlast polyhydroxybutyric acid (PHB) from flue gas, air and electricity from renewable sources.

PHB copolymers

Pure PHB can only be used to a limited extent as it is more brittle than polypropylene. Only with the biochemical synthesis of copolymers, such as. B. Poly (3-hydroxybutyrate-co-3-hydroxyvalerate) , (3PHB-3HV) it could be used more flexibly. The first biodegradable shampoo bottle made from PHBV (CAS number: 80181-31-3) was manufactured in 1975. Ralstonia eutropha was the bacterium used for biosynthesis.

A PHB polyvinyl chloride (PVC) copolymer was developed by "Metabolix". The polyhydroxyalkanoate (PHA) "Mirel" causes tougher plasticization and improved processing steps. It also has high UV stability and transparency . It is resistant to fungi . Because of its good miscibility with PVC, the PHA modifier does not migrate, evaporate and is not extracted. The PHB additive can replace previous, sometimes unstable additives in PVC. The copolymer can be processed under the same conditions as PVC.

The company "TianAn Biologic Material Co., Ltd.", China (Beilun District, Ningbo City, Zhejiang Province) sells the copolymer polyhydroxy-butyrate-co-valerate (PHBV) (CAS number: 80181) under the trade name “Enmat” -31-3) as powder or granulate, pellets. It is obtained by fermentation with the unmodified Ralstonia Entropha bacterium from the glycose of the corn starch. After fermentation, it is separated from the bacteria by cold water extraction.

The company "PHB Industrial", Brazil (Serrana, Sao Paulo), produces PHB from sucrose by fermentation. The plant produced 50 t / year in a pilot plant in 2010. The aim is to increase the production capacity in a production facility to 100,000 t / year.

Siemens, BASF, Technical University of Munich and University of Hamburg have developed a 70% green polymer that contains PHB. It has the potential to replace polystyrene- based acrylonitrile butadiene styrene (ABS).

PHB blends

PHB is also used for blends , i.e. for mixtures with other polymers. For example, the addition of cellulose acetates can achieve special material properties. The range of properties of the blends ranges from adhesives to hard rubber. Instead of cellulose acetate, starch, cork and inorganic materials are also conceivable as additives. Mixing with cheap additives (cellulose acetate is a cheap product, mainly for cigarette filter production) also has a positive effect on the production costs of the blends. In the medium term, according to numerous researchers, this will reduce manufacturing costs down to the area of ​​petroleum-based plastic materials.

The addition of 5% PHB to polylactic acid (PLA) improves the toughness of injection molded parts and films. In film applications, PLAa / PHA films have a tensile strength comparable to HDPE . This allows lower strengths with a higher load capacity and constant tear resistance . Even small amounts of PHB in PLA improve the suppleness of fibers. They create a soft, silky feel in woven and non-woven applications.

Polyvinyl acetate improves the physical properties of PHB and makes processing easier. Depending on the polyvinyl acetate content and type, for example, the crystallization can be optimized or the melting point lowered. Thanks to the improved property profile and the high heat resistance of PHB, applications in the hot filling area are possible.

Custom-made plastics can also be seen as a blend between cheap organic macromolecules such as B. Imagine starch, wood, straw and PHB. They could be used as packaging material in agriculture.

properties

PHB can be processed thermoplastically as granules . Compared to the petrochemically produced plastic polypropylene (PP), it has similar properties in terms of melting temperature , crystallinity , glass transition temperature and tensile strength . It is harder and more brittle compared to PP. Copolymers, blends or plasticizers are used to increase its flexibility.

General material properties

  • Density 1.2-1.25 g / cm³
  • Melting point approx. 175 ° C
  • Glass transition temperature 0-5 ° C
  • Enthalpy of fusion (kJ / kg) 113
  • from 200 ° C it begins to decompose
  • insoluble in water and relatively stable against hydrolysis (in contrast to most other biopolymers)
  • waterproof, even against hot liquids> 120 ° C
  • biodegradable . Microbial enzymes can break down the macromolecule into smaller units
  • non- toxic and biocompatible and therefore suitable for medical applications.
  • Suitable for contact with food in food packaging.
  • microwaveable
  • processable like classic thermoplastics
  • behaves like liquid crystal polymer (LCP) in the melt . It is therefore suitable for injection molding with fine structures, thin walls and for micro parts
  • Film properties and rheological properties comparable to LDPE
  • Highly crystalline (60 to 70%), therefore good solvent resistance
  • Low tendency to creep .
  • permeable to oxygen similar to PP
  • For a PHB copolymer with 8 mol% PHV (PHB 92 / PHV 8), the permeability for oxygen at 25 ° C is: 0.1–0.2 (× 10 −13 (volume cm 3 ). (Per area cm −2 ). (per time s −1 ). (per pressure Pa −1 ) and (times film thickness cm)
  • The permeability for water at 38 ° C: 1000-2000 (x10 −13 (volume cm 3 ). (Per area cm −2 ). (Per time s −1 ). (Per pressure Pa −1 ) and (times film thickness cm ) ie the higher the pressure and the lower the film thickness, the more oxygen or water permeates per area through the film.
  • Moisture absorption 0.4-0.75%.
  • Chemically resistant similar to PET : satisfactory with alcohols; good for fats and oils; bad with alkalis and acids ; satisfactory with dilute acids.
  • Satisfactory resistance to ultraviolet radiation (UV).
  • Inherently stable
  • Expansion at break 5–15%
  • Colorable.
  • piezoelectric .
  • printable and stickable.
  • Soluble in chloroform and dichloromethane , moderately in 1,2-dichloroethane and aniline .

Mechanical properties of substances

(The values ​​are within a certain range of fluctuation depending on the PHB content).

property PHB
Module (MPa) (1 mm / min) 840-1500
Tensile Strength (MPa) (50 mm / min) 15–30 (similar to polypropylene )
Elongation at break (%) (50 mm / min) 8-15
Bending stress (N / mm 2 ) 18-35
Bending stress 3.5% (N / mm 2 ) 16-29
Outer fiber strain (%) 2.5-6.6
Impact strength 23 ° C (KJ / m2) (ISO 179 / 1eU) no break
Impact strength −30 ° C (KJ / m2) (ISO 179 / 1eU) 30-70
Notched impact strength 23 ° C (ISO 179 / 1eA) 2.7-4.7
Notched impact strength -30 ° C (ISO 179 / 1eA) 2.7-4.7
Hardness (Shore D) 57-69
Shrinkage (%) 1.2-1.3

Properties of PHB / PHV copolymers

property PHV (PHB 97 / PHV 3) (PHB 92 / PHV 8) (PHB88 / PHV 12) (PHB75 / PHV 25)
Copolymer (mol%) 100 8th 12 25th
shape Movie Granules
Thermal properties
Melting point (° C) 110 170 165 148 127
Glass transition temperature (° C) 8th 6th 4th minus 6
Enthalpy of fusion (kJ kg −1 ) 84 99 92 80 54
Specific heat (JK −1 kg −1 ) 1400 1400
Thermal conductivity at 23 ° C (W m −1 K −1 ) 0.15 0.15
Electrical Properties
Dielectric constant at 1 MHz 3 3
specific volume resistance (ohm cm) 10 −16 10 −16
Mechanical properties
E-modulus in tensile test (GPa) 2.9 1.0-19 1.5 0.7
Notched impact strength according to Izod (J m −1 ) 60 95 120 400
Elongation at break (%) 35 35
Tensile strength (MPa) 38 25-30 35 30th

Biodegradability

The temporal development of research from 1964 to 1997 on PHA and in particular on PHB degradation is shown in Milan Matavulj et al. (2000) listed.

PHBV does not decompose in humid air, which guarantees a long service life as a packaging material.

PHB can be broken down in nature by bacteria, fungi or algae. The rate of degradation depends on the environmental conditions and the thickness of the material. PHB can also be broken down by hydrolysis, mechanical, thermal, oxidative or photochemical stress. It is the hydrolytic fraction that enables its use in medicine.

With warm composting as in composting plants, a 288 µm film (Mvera B5002) is completely degraded within 10 weeks. A film only 25.5 µm thick will break down in about 2 weeks.

The degradation of a 50 µm film of PHBV takes 10 weeks in cold soil. Under anaerobic conditions, a 50 µm film of PHBV can be completely degraded within 1 to 2 weeks in brackish water or within 7 weeks under aerobic conditions. The degradation takes 15 weeks in lake water.

Applications

General uses

Polyhydroxybutyrate (PHB) is used in pure form or as copolymers or in blends : for contact with food (foils, wrappings, bowls, cutlery); stretchable or shrinkable packaging or as compostable carrier bags and as a mulch film; Films for laminating and coating paper cups, plates or non-woven fibers.

Its melt can be injection molded such. B. for cosmetic bottles , cups , irrigation systems or as a fluid for 3D printers for complex structures.

In pharmacy and medicine, it is used for packaging medicines, for medical bone augmentation and as implants and artificial esophagus .

In electronics, it tries to replace conventional plastic such as polyethylene (PE-LD).

Further areas of application

"Run bubbles" comparable to PE-LLD .

processing

Processing in injection molding

The company "Biomer" in Krailling (Germany) sells PHB thermoplastics for high-quality injection molded parts made from renewable raw materials. The PHB granulates can be processed on standard injection molding machines. The melt behaves like liquid crystalline material (LCP). The absence of any branches in the polymer chains (absolutely linear) and the absence of long side chains lead to a melt that is thin. This is why thin-walled parts or parts with a complex structure and parts with a fine surface (<1μ) can also be injected on small machines with a PHB melt. The tacticity of the molecules (absolutely isotactic, absolutely stereoregular) allows fast cycle times. This is particularly interesting for the injection of micro parts, where machine running times are the main cost factor. The absence of any nucleating agents makes it possible to adjust the brittleness of injection molded parts almost at will.

Further processing methods

Further processing methods are thermoforming , sheet and film extrusion , blown film processes on standard machines .

Industrial manufacturing

List of production companies:

company Trade name product Country, (place, region) Raw material Capacity (tons / year)
BASF PHB, PHBV blend with Ecoflex Germany Strength
Biocycle PHA Industrial P3HB Brazil (Serrano) Sugar cane 100
Biomatera Biomatera PHBV, PHA resins Canada Sugar, renewable raw materials
Biotechnology Co., Biomer Biomer P209, P226, P300, P304, P316 PHB granules, PHB balls Germany, (Krailling) Sucrose 50
Bio-On Minerv Bio Cosmetics PHA Italy, (Castel San Pietro Terme near Bologna) Various agricultural products, agricultural waste 19 (2019)
Blue PHA P4HB, P3HP, PHV, P3HP3HB, P3HP4HB China
BTF, Austria PHB Austria 20-100
Chemistry Linz PHB Austria 20-100
Danimer Scientific Novax PHA mcl-PHA United States Cold pressed canola oil
Goodfellow Cambridge Ltd Goodfellow PHA, PHB-PHV (88% - 12%) England (Cambridge)
Imperial Chemical Industries (ICI) Biopoly PHBV United Kingdom (Billingham) 300,000
Jiangsu Nantian Group Jiangsu Nantian P3HB China
Kaneka Corporation and P&G Chemicals AONILEX, Kaneka 3-PHB, PHBH, PHBHHx Japan (Osaka) Vegetable oils 3500 expansion to 50,000 / 2020
Meredian Biopolymers United States 272, expansion to 272,000 / 2020
MHG formerly P&G Chemicals Nodax, Nodak PHBH, PHA USA, (Bainbridge, Georgia) Cereals, sugar beet, vegetable oil, canola oil 10,000
Metabolix Inc. and BP Mirel PHA USA (Woburn, MA) Grain 50,000
Mitsubishi Gas Chemical Company Biogreen P (3HB) Japan Methanol from (CO 2 ) and (H 2 ) from exhaust gas 10,000
Monsanto PHB, PHBV United States
Newlight Technologies LLC PHA resins United States Air carbon, methane emissions
PHB Industrial Biocycle PHB, PHBV, Brazil, (Serrana, Sao Paulo) Sugar cane, ethanol, sucrose 30,000–50,000 to be expanded to 100,000 t / year
PolyFerm VersaMer mcl-PHA, PHA Canada Sugar, vegetable oils 3,000
Polyscience. Inc. PHB United States


P&G Chemicals Nodax P3HB USA / Japan
Siemens, BASF, Technical University of Munich, University of Hamburg Green polymer with 70% PHB Germany (Munich, Hamburg) Palm oil, starch
Shenzen Ecomann Biotechnology Co. Ltg Ecomann Biosesin PHA granules Sugar, glucose 5,000
Sirim Bioplastic PHA various Malaysia (Shah Alam, Selangor) Palm oil, palm oil methyl ester, palm kernel oil 2,000
Tepha Medical Devices TephaFlex PH4B United States
Telles LLC joint venture between Archer Daniels Midland Company and Metabolix Metabolix, Mvera PHB-PLA copolymers, multiple PHAs with three to 6 carbons USA, (Clinton Iowa) Glucose / sugar from grain 50,000 / 2010, expansion to 500,000 t / 2020
Tepha Tephaflex, TephElast United States
Tianjin GreenBio Material Co. GreenBio, Sogreen P (3HB-4HB) films, granules, foam granules China (Binhai District in Tianjin) / Netherlands sugar 10,000
Tianjin Northern Food PHA China 10
Tianzhu Tianzhu PHBH China
TianAn Biologic Materials Co .; Zhejiang; TianAn biopolymer Ecomat, Enmat PHB, PHBV China, (Beilun District, Ningbo City, Zhejiang Province) Dextrose / glucose from cereals, tapioca 10,000 t / 2010, expansion to 50,000 t / 2020
Yikeman ShanDong P3HB4HB China 3000
Zeneca PLC formerly Imperial Chemical Industries Biopoly PHB - PHBV copolymer England


literature

Web links

Individual evidence

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  3. a b Urs J. Hänggi processing of PHB
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  5. This substance has either not yet been classified with regard to its hazardousness or a reliable and citable source has not yet been found.
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